Manufacturing Process
FROM WASTE TO STRENGTH
Our patented extrusion process transforms both recyclable and non-recyclable plastic waste into RevoCrete, which is then manufactured into high-performance RevoBloc construction blocks.
Sourcing
Both recyclable and non-recyclable plastic waste, locally sourced mineral aggregates are collected. Non-recyclable plastics that would otherwise go to landfill are accepted. Every material is quality-screened before entering production.
Mixing
Precision blending of plastic and aggregate using our proprietary composite formulation.
Extrusion
Our solar-powered extrusion system heats and forces the blended material through precision dies to produce RevoCrete — a continuous profile that is then cut and formed into RevoBlocs. Zero CO₂ emissions, entirely solar-powered.
Quality Control
Rigorous testing ensures every block delivers 2× the compressive strength of traditional brick and cinder block — validated for both loadbearing and non-loadbearing applications.
The Final Product
High-strength, interlocking RevoBloc construction blocks — extruded from RevoCrete, engineered from recyclable and non-recyclable plastic waste with locally sourced aggregate — ready for any project.